Rust Busters operator abrasive blasting a structural steel girder
Capabilities

Services & Specifications

Abrasive blasting and coating solutions engineered to international standards. Approved applicators for premium marine and industrial paint systems.

Core Disciplines
6
Core Disciplines
Blast Standards
SA 2.5 / 3
Blast Standards
Approved Brands
5
Approved Brands

1. Abrasive Blasting

Our enclosed blasting chamber is designed to handle massive steel sections, plates, and fabrications. Utilizing high-efficiency platinum slag grit, we blast surface contaminants away, ensuring proper anchor pattern depth.

Blasting Parameters

Blasting StandardsISO 8501-1 SA 2, SA 2.5, SA 3 (White Metal)
Anchor Profile Depth40μm to 75μm (or client specified profile)
Abrasive MediaSynthetic magnesium iron silicate derived from platinum slag
Max Component SizeUp to 6m in length in our enclosed area; large scale blasting can be done in our open yard

2. Spray Painting

Industrial paint spraying is conducted within our large covered spray bays. We utilize conventional air spray rigs to apply high-viscosity protective systems evenly, ensuring consistent wet and dry film builds.

Application Details

Application EquipmentConventional air spray, HVLP, brush & roller touchup
FacilitiesLarge warehouse space for undercover spray painting
Coating UniformityContinuous audit of Dry Film Thickness (DFT) across all sections
Typical CoatingsAll industrial paint and QD paint products

3. Protective Coatings

We apply multi-layered coating systems designed to withstand atmospheric and chemical corrosion. We closely partner with leading paint suppliers to offer certified applicator warranties.

Coating Specifications

Polyurethane SystemsUV-resistant aliphatic urethanes for structural steel color retention
Epoxy SystemsHigh-build epoxies, coal tar epoxies for water immersion
Zinc-Rich PrimersInorganic zinc silicates, organic zinc-rich epoxies (galvanic protection)
Manufacturer RangeStoncor, Jotun, Plascon, AkzoNobel (International), Sigma (PPG)

4. Surface Preparation

We perform rigorous chemical washdowns and preparation. Eliminating oils, grease, salts, and chemical residues is essential to secure durable mechanical bonding.

Preparation Techniques

Chemical WashingHigh pressure washing to strip atmospheric salts and chemical crusts
Mechanical CleaningPower-tool grinding, wire brushing (SSPC-SP2/SP3) for touchups
Inspection AuditsWeber Reilly Salt Testing available

5. Industrial Structures

We customize blasting and paint specifications depending on the structural asset. From massive mining chutes to intricate power station structural girders, we match chemical specs to operational loads.

Structural Specialities

Power & EnergyMining-standard paint systems for structural girders, ducting, boilers
Mining EquipmentImpact-resistant epoxy as per mining specifications
Petrochemical PlantsChemical-resistant as per mining specifications
Heavy InfrastructureOverhead gantry crane assemblies, structural truss steelwork

6. Quality Assurance

Quality is verified at every stage of the blast and coat cycle. We supply complete QA data books detailing environmental conditions, profile checks, and film thickness scans.

Inspection Protocols

Climatic TrackingMonitoring ambient temperature, steel temp, relative humidity, and dew point
Profile AuditingCalibrated Blast Profile Gauge for anchor profile confirmation
DFT CheckingCalibrated electromagnetic thickness gauges (dry film thickness scan)
Handover DocumentsComplete QA Data Books including brand batch numbers & climate logs